From Costly Surprises to Confident Decisions: Digital Twins for Facility Planning

June 19, 2026

From Costly Surprises to Confident Decisions: Digital Twins for Facility Planning

Virtual • 12:00pm - 1:00pm • Free

Learn how manufacturers see clearer, move faster and make better decisions especially for layout changes, expansions and continuous improvement efforts. 

Manufacturers often need accurate facility information when planning layout changes, new equipment installs or plant expansions. The problem is that the documentation for most facilities is incomplete, outdated or missing altogether. Engineering teams and consultants end up relying on manual measurements, rough sketches or partial drawings. This combination will likely create multiple points of friction, including: 

  • Time-consuming site measurements
  • Uncertainty around clearances and equipment fit
  • Delays when conflicts show up during installation
  • Expensive rework when layouts don’t match reality

In short, people end up making big planning decisions without reliable data.  LiDAR* Scanning gives manufacturers a fast and accurate way to visualize their facility as it actually exists using modern scanners to capture millions of measurements in minutes and build a detailed 3D dataset of the space. From here, planning and implementing improvements will move ideas from assumption to certainty, such as: 

  • Accurate as-built floor plans
  • 3D models of existing conditions
  • Reliable measurements for equipment planning
  • A useful tool for new employee orientation

The main benefit is that teams can plan equipment moves, layout changes and capital projects with much better information, leading to overall cost reduction and alleviating project planning risks. 

LiDAR Scanning is already widely used in construction, architecture, and infrastructure where accurate existing-condition data matters. Manufacturing environments can benefit from the same approach. With modern scanners, a large production area can usually be captured in hours instead of days of manual measurement. The resulting point cloud becomes a precise record of the facility that engineers, equipment suppliers and layout planners can reference when making decisions. 

* If you’re not familiar with the term, LiDAR (Light Detection and Ranging) Scanning uses rapid laser pulses to measure distances to objects, creating highly accurate 3D models or “point clouds” of environments. By calculating the time it takes for light to bounce back, it maps surroundings with millimeter precision, utilized in self-driving cars, drone mapping, archaeology and iPhone Pro models. 

Presenter: Dillon Stoddard, Owner/ Operator of OcuMetric Consulting. Dillon assists Manufacturing Extension Partnerships (MEPs) and New England manufacturers obtain accurate, decision-ready as-builts in days – not weeks or months – with LiDAR and facility models when drawings (or lack of) are the bottleneck. Join Dillon and VMEC so you may “see your future state.”